2. RATE OF WORK Continue

 

        2-4. Daily Capacity

        Daily Capacity will be expressed the value on a farm work by several sets of machine with operators in the several field blocks on a day. In manual farm work, Daily Capacity will be expressed the value by a group of several workers.

        1. Daily Capacity
        2.  

          DC = EFC * Dn                                 Eq. 2-26

          Dn = Dt * (NWR / 100)                       Eq. 2-27

          From above two equations,

          DC = EFC * Dt * (NWR / 100)           Eq. 2-28

          Where,

          symbol

          term

          unit

          DC

          Daily Capacity

          ha/d

          EFC

          Effective Field Capacity

          ha/h

          Dn

          Net Work hours per day

          h/d

          Dt

          Working hours per day

          h/d

          NWR

          Daily net working rate

          %

           

          1. Example: Table 241. Daily Capacity of farm work

          Table 241. Daily Capacity of farm work

          Work

          Name

          Machinery

          Effective Field Capacity

          Work capacity

          Work hour per day

          Net Work rate

          Net Work hours

          Daily Capacity

             

          EFC

          WC

          Dt

          NWR

          Dn

          DC

           

          unit

          ha/h

          h/ha

          h/d

          %

          h/d

          ha/d

          Land preparation

          Walking Tractor + Rotary

          0.083

          12.0

          8.0

          75

          6.0

          0.50

          Weeding

          Manual

          0.009

          111.1

          8.0

          80

          6.4

          0.06

          Sowing

          Walking Tractor +

          2-Row Seeder

          0.126

          7.9

          8.0

          65

          5.2

          0.66

          Trans-planting

          Rice transplanter

          0.036

          27.8

          10.0

          73

          7.3

          0.26

          Chemical application

          Boom sprayer

          0.273

          3.7

          8.0

          75

          6.0

          1.64

          Harvesting

          Head-feeding combine

          0.052

          19.2

          8.0

          68

          5.4

          0.28

          Exercise. 2-14

           

        3. Daily working hours
        4.  

          Dt = Dn + Dp + Ds + Dc + Df + Da + Dm + Dr + Db              Eq. -1

          Where,

          symbol

          term

          unit

          Dt

          Total daily working hours

          h

          Dn

          Net working hours

          h

          Dp

          Preparation time of work

          h

          Ds

          Time for setting

          h

          Dc

          Time for cleaning of farm machines

          h

          Df

          Time for feeding

          h

          Da

          Adjustment time

          h

          Dm

          Moving or traveling time

          h

          Dr

          Repairing time

          h

          Db

          Short brake time or time for non operation or lunch time

          h

           

          1. Example: Table 242.

          Table 242. Actual survey of daily work hours

          (Harrowing by disk harrow, and plowing)

          Items

          Clock Time

           

          Items of required hours

          Area

          Remarks

          Starting time

          Ending time

          Net hours

          Net Working hours: Dn

          Other extra hours

             

          Plow

          Disk harrow

          Dp

          Db

          Ds

          Dc+

          Df

          Da

          Dm

          Dr

             
           

          h.min

          ha

          ha/h

          Garage-Field 1

          7.02

          7.19

          17

                 

          2

          10

           

          5

               

          Field 1

          7.19

          9.53

          2.34

          2.31

           

          3

                     

          0.445

          0.178

          Field 2

          9.53

          11.15

          1.22

          1.07

           

          3

          10

               

          2

           

          0.164

          0.15

          Field 2-Garage

          11.15

          11.44

          29

             

          4

          9

           

          10

           

          6

             

          fueling

          Lunch Time

          11.44

          13.31

          1.47

               

          1.47

                       

          Garage-Field 3

          13.31

          13.39

          8

             

          1

                 

          4

          3

             

          Field 3

          13.39

          17.00

          3.21

          3.19

           

          2

                     

          0.5

          0.151

          Field 3-Garage

          17.00

          17.12

          12

                 

          7

             

          4

          1

             

          Garage-Field 1

          17.12

          17.21

          9

                       

          5

          4

             

          Field 1

          17.21

          18.34

          1.15

           

          1.14

                     

          1

          0.445

          0.361

          Field 1-Garage

          18.3

          18.53

          17

                 

          2

          10

           

          5

               

          Total

          (min)

          7.2

          18.53

          711

          417

          74

          13

          126

          11

          30

           

          31

          9

          1.11

          0.16

          Rate (%)

             

          100

          58.6

          10.4

          1.8

          17.7

          1.5

          4.2

           

          4.4

          1.3

             
           

          Daily net working rate

          69.0 %

           

           

          Where, Dt: Total daily working hours

          Dn: Net working hours

          Dp: Preparation time of work

          Ds: Time for setting

          Dc: Time for cleaning of farm machines

          Df: Time for feeding

          Da: Adjustment time

          Dm: Moving or traveling time

          Dr: Repairing time

          Db: Short brake time or time for non operation or lunch time

          Exercise. 2-15

        5. Daily net working rate
        6.  

          NWR = Dn / Dt * 100                            Eq. 2-30

          Where,

          symbol

          term

          unit

          NWR

          Daily net working rate

          %

          Dn

          Net working hours

          h

          Dt

          Total daily working hours

          h

           

          1. Example: Table 243a.
          2. Exercise. 2-16

             

            Table 243a. Standard Value of Daily Net Working Rate

            Name of operation

            Daily Net Working Rate (%)

            Main equipment

            One operator

            Two operators

            Distribution of field

            Distribution of field

            Small

            Mid.

            Large

            Small

            Mid.

            Large

            plowing

            66

            69

            72

            78

            81

            84

            Suki, Bottom plow, Rotary

            Harrowing & leveling

            68

            71

            73

            80

            83

            85

            Disk harrow, Rotary tooth harrow

            Pressing

            70

            73

            76

            81

            84

            86

            Roller, Culti- packer

            Puddling

            63

            66

            70

            75

            78

            80

            Rake, Puddling-rotor. Rotary

            Fertilizer & sowing

            55

            60

            65

            70

            74

            77

            Manure spreader, Lime sower, Broad-caster, Grain drill

            Rice transplanting

            59

            63

            67

            70

            75

            80

            Rice transplanter

            Chemical spray

            (liquid water)

            62

            64

            66

            69

            73

            75

            Power mist sprayer

            Chemical spray (duster)

            69

            73

            75

            73

            78

            82

            Power duster

            Chemical spray (granule)

            72

            76

            80

            80

            84

            88

            Knapsack type power duster, Manual broad-caster

            Reaping

            62

            65

            68

            72

            76

            80

            Power reaper

            Reaping & binding

            60

            63

            66

            70

            74

            78

            Reaper binder

            Harvesting &

            threshing

            58

            62

            65

            68

            72

            76

            Head feeding combine.

            Threshing

            70

            75

            80

            75

            80

            85

            Self feeding thresher (Threshing in the field)

            Husking

            85

            85

            85

            85

            85

            85

            Automatic husker (in-door operation)

            Transporting

            75

            73

            80

            80

            83

            85

            Trailer

            Table 243a was estimated by following condition.

            (1) If two operator, it can reduce in time for attaching equipment to tractor, cleaning time, adjustment and repair time.

            (2) Small, Mid and Large means distribution of field, Large means 100 ha with 5 distribution plots, middle means 50 ha with 3 distribution plots, small means 30 ha with one plots. Traveling speed of tractor in 8 km/hr and others are 5 km/hr.

            (3) These net work rates are calculated in Japanese condition.

             

          3. Example: Table A-243b. Example of calculation for Net Work Rate in appendix

        7. What factors affect on the daily capacity
        8.  

          1. Farm work type (Crop and customs of farmer etc.)
          2. Weather condition (Length of daytime, temperature etc.)
          3. Table 244b. Working hours per day in Japan

            month

            North latitude

            (name of place

            January

            February

            March

            April

            May

            June

            July

            August

            September

            October

            November

            December

            26.13

            (Naha, Okinawa)

            8.8

            8.4

            9.0

            9.9

            10.5

            10.8

            10.6

            10.0

            9.3

            8.5

            7.8

            7.5

            35.30

            (Tokyo, Ibaraki)

            7.1

            7.9

            9.0

            10.1

            11.0

            11.5

            11.3

            10.6

            9.4

            8.4

            7.5

            6.9

            See Table A-244b. for other place of Japan in appendix

            Remarks: This average monthly operation hours are decided from monthly average sun shining hours deduct 3 hours for lunch time and lest time.

             

          4. Labor Standard Law: 8 hours per day in Japan
          5. Scattering of fields
          6. Field map

             

          7. Farm road

        Table 244e. Farm road conditions

        Effective width

        machine width + 1 m

        Standard

        >2.5 m

        Tractor (30PS)

        >3.0 m

        Tractor (40-80PS)

        >4.0 m

        Tractor (>90PS)

        Junction width

        >3 m

         

        Height between paddy field and road

        <30cm

        Tractor

        <20cm

        Combine(0.8-1.2m)

        <25cm

        Combine(1.2-3.5m)

        <40cm

        Combine(>3.5m)

        2-5. Exercise

 

Exercise 2-1.

When field area=2 ha, total time required a farm work=5 h, obtain Effective Field Capacity and Work Capacity.

Exercise 2-2.

When field area=20a, total time required a farm work=50min, obtain Effective Field Capacity and Work Capacity.

Exercise 2-3.

When field area=1.2 ha, actual operating time required a farm work=1.5 h, Obtain Effective Field Capacity and Work Capacity.

Exercise 2-4.

When rice grain 800kg was produced in 30min by thresher. Yield of rice was 4t/ha. Obtain Effective Field Capacity of this thresher.

Exercise 2-5.

In plowing of the field (40*30 m), data of times required was as follows.

   

min: second

ta

Actual operating time

13: 36

tb

Turning time

8: 46

tc

Moving time

0: 30

td

Regulating time

1: 06

 

Other time

0

Obtain Total operating time, and Effective field capacity.

Exercise 2-6.

When Wt and Vt were as follows, obtain theoretical field capacity.

Wt

Theoretical operation width

0.6 m

Vt

Theoretical operation speed

3 km/h

Exercise 2-7.

Obtain theoretical operation width of weeding by rotary weeder (width=45cm), when row width is 70 cm.

Exercise 2-8.

Obtain Field Efficiency in percentage, when EFC=1.3, TFC=1.7 (ha/h).

Exercise 2-9.

Obtain Field Efficiency in percentage, in Exercise 2-5.

Exercise 2-10.

Obtain Total time of labor and Effective Field capacity of a set of threshing, when A = 0.2 ha, time required of machie=0.7 h, number of workers=3.

Exercise 2-11.

Obtain Effective Field capacity of manual weeding, when A = 0.2 ha, time required =0.6 h, number of workers=5.

Exercise 2-12.

Obtain Effective Field capacity and Work capacity in case of tillage by power tiller, when W=0.6m, V=1.8km/h, EF=70%.

Exercise 2-13.

Show the effect of size of field (A=0.1, 0.3, 0.5, 1.0 ha),and the effect of shape of field ( m=1, 2, 3.3) in the rotary tillage in upland as follows.

Use next equation. EFC = A / {4.72*A + 0.358* SQRT(A/m) + 0.164}

x

Width of field

50

m

y

Length of field

100

m

w

Operating width

1.6

m

v

0perating speed

0.4

m/s

tc

Moving time in field

100

s

td

Regulating time

530

s

te

Rest time

0

s

t1

U type turning time

30

s

t2

Δ type turning time

60

s

Exercise 2-14.

Obtain Daily Capacity and Net Work hours per day, when Dt=8h, NWR =70% and EFC=0.2 ha/h.

Exercise 2-15.

Show working hours per day in your countries.

month

North latitude

(Name of place)

Jan.

Feb.

Mar.

April

May

June

July

Aug.

Sept.

Oct.

Nov.

Dec.

Your country

35.30

(Tokyo, Ibaraki)

7.1

7.9

9.0

10.1

11.0

11.5

11.3

10.6

9.4

8.4

7.5

6.9

Exercise 2-16.

Obtain Daily Net Work Rate (NWR) using following data.

Items

Needed Time

Items of required hours

Starting time

Ending time

Working hours

Other extra hours

Plow

Disk harrow

Dp

Db

Ds

Dc+Df

Da

Dm

Dr

h. min

h. min

min

min

min

min

min

min

min

min

min

Garage-Field 1

7.00

7.20

3

10

7

Field 1 (0.5ha)

7.20

9.55

151

4

Field 2 (0.16ha)

9.55

11.19

66

5

10

3

Field 2-Garage

11.19

11.45

4

9

7

6

Lunch Time

11.45

13.30

105

Garage-Field 3

13.30

13.40

1

6

3

Field 3 (0.6ha)

13.40

17.00

198

2

Field 3-Garage

17.00

17.15

10

4

1

Garage-Field 1

17.15

17.20

4

1

Field 1: Disk harrow

17.20

18.40

77

3

Field 1-Garage

18.40

18.55

2

8

5


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2004/5/30